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Best practice · Ideboku, Japan

Farm-fresh gelato from the foot of Mount Fuji

Thirty-six years ago, a dairy farmer near Mount Fuji decided to stop selling his milk to someone else. Today his family turns it into gelato, soft serve, yoghurt and cheese, sold through their own shops, with the happiest cows they can raise and a kitchen full of Carpigiani machines.

Watch the video

From paddock to cone

Five minutes with father and son Yukitoshi and Shunsuke Ide, filmed by Carpigiani on the farm, in the dairy and in the shops. In Japanese with English subtitles.

Free-roaming cows in a paddock beside the Cow Resort barn

The farm

Two farms at the foot of Mount Fuji, including a ‘Cow Resort’ where the herd roams free.

Gelato drawn from a Carpigiani Labotronic batch freezer

The machines

Carpigiani pasteurisers, batch freezers and soft serve machines turn the farm’s milk into gelato.

Soft serve in a red IDEBOK cup

The soft serve

Farm-milk soft serve, the star of the family’s shops.

The story

What do you do with really good milk?

At the foot of Mount Fuji, the Ide family has spent 36 years answering one question: what’s the best thing you can do with good milk? Founder Yukitoshi Ide wanted to sell his own produce directly, but he knew milk on its own would never keep a farm afloat. So he started asking what else pure milk could become: first ice cream, then gelato. That search led him to Carpigiani.

The milk plant and the gelato kitchen opened at the same time. Yoghurt came next, then cheese, and the guiding rule has never changed: use and sell every drop the farm produces. Yoghurt takes the lot, while cheese leaves by-products, so the whole business is a careful balancing act.

Cows resting in a free-stall barn

“The question is whether Carpigiani can keep up with us.”

— Yukitoshi Ide, with a grin

The happiest cows in Japan

Ide’s long-held dream was a farm where cows aren’t tied up but wander freely, kept clean, well fed and unstressed. When cheesemaking called for Brown Swiss cows, he built a second farm for them: the Cow Resort. His logic is refreshingly plain. If you eat what your animals produce, you look after them properly, and calm, healthy animals give better milk.

Son Shunsuke Ide now oversees two main sites and around four production facilities, handling roughly 1.5 tonnes of milk a day at peak. About nine shops, mostly at expressway service areas, sell soft serve and crêpes, while a wholesale soft serve mix business brings in the profit and a logistics puzzle, because the mix has to reach customers as fresh as possible. His ambition is simple: to be the dairy that sells Japan’s best soft serve.

For Australian dairies and farm-gate producers, it’s a compelling blueprint: add value to your own milk with gelato, soft serve and yoghurt, and let the story of the farm sell the scoop.

Key points

Yukitoshi Ide, Ideboku Group representative
0:24

Meet Yukitoshi Ide

The founder started the business 36 years ago with one aim: to sell what his own farm produced, directly.

▶ Watch from 0:24

Soft serve in a red IDEBOK cup
0:30

Milk first, gelato later

Gelato wasn’t the plan. He wanted to sell milk, but knew milk alone couldn’t sustain the business.

▶ Watch from 0:30

Jersey cows in a barn
0:34

What else can milk become?

He looked for products made purely from milk: ice cream first, then gelato.

▶ Watch from 0:34

Gelato case with strawberry, caramel ripple and pistachio flavours
0:46

Enter Carpigiani

Finding Carpigiani is what made him get serious about gelato.

▶ Watch from 0:46

Racks of milk cans beside a Carpigiani Pastomaster pasteuriser
0:48

Dairy and gelato, side by side

The milk plant and gelato production launched together, followed by yoghurt and later cheese.

▶ Watch from 0:48

Bags of IDEBOK mozzarella
1:01

Nothing wasted

Yoghurt uses all the milk, cheese leaves by-products, and the goal from day one has been to use and sell everything the farm produces.

▶ Watch from 1:01

Shunsuke Ide, representative director of Ideboku
1:15

Meet Shunsuke Ide

The son and representative director runs two main sites with around four production facilities between them.

▶ Watch from 1:15

A wall of stacked milk cans
1:19

1.5 tonnes a day

At peak, the business processes about a tonne and a half of raw milk a day, divided between its production sections.

▶ Watch from 1:19

Gelato drawn from a Carpigiani Labotronic batch freezer
1:32

Respect the raw milk

The rule is to use as much milk as possible without losing what makes it special, and he credits Carpigiani machines with showing it at its best.

▶ Watch from 1:32

Brown Swiss cow in front of a red barn
2:02

Brown Swiss for cheese

Cheesemaking called for Brown Swiss cows, so the family built a second farm especially for them.

▶ Watch from 2:02

Free-roaming cows in a paddock beside the Cow Resort barn
2:21

The Cow Resort

Here the cows aren’t tethered. They roam freely and live without stress, a long-held dream for the founder.

▶ Watch from 2:21

Cows resting in a free-stall barn
2:31

Happy cows, better milk

Clean, cared for and calm: he believes stress-free animals give better milk, meat and eggs.

▶ Watch from 2:31

Aerial view of the town and IDEBOK buildings below Mount Fuji
2:53

Nine shops

Around nine stores, mostly at expressway service areas, with six run by the family and three franchised.

▶ Watch from 2:53

Gloved hands making a crepe
2:56

Soft serve and crêpes

The shops lean on two crowd-pleasers: farm-milk soft serve and crêpes.

▶ Watch from 2:56

Packing bag-in-box soft serve mix
3:14

The mix business

Selling soft serve mix wholesale is where the profit is, and getting it to customers quickly is the challenge.

▶ Watch from 3:14

Staff member at two Carpigiani soft serve machines
3:25

Fresh is everything

Most of it travels refrigerated, some frozen, so it arrives as close to just-made as possible.

▶ Watch from 3:25

Soft serve pulled into a striped cone
3:29

The star of the show

A generous swirl of soft serve made from the farm’s own milk.

▶ Watch from 3:29

Cows eating hay at the feed barrier
3:55

Money back to the cows

Profits flow back into the herd’s care, rewards for staff and, when it’s time, new Carpigiani machines.

▶ Watch from 3:55

Gloved hand on a Carpigiani Labotronic control panel
4:00

Always the latest kit

Replacing machines regularly keeps them working with the newest technology, which prompts a cheeky jab at whether Carpigiani can keep pace.

▶ Watch from 4:00

IDEBOK cup filled under a soft serve spout
4:11

Japan’s best soft serve

The next generation’s goal: lean on Carpigiani even more and become the dairy with the country’s best soft serve.

▶ Watch from 4:11

Try it on your farm or in your shop

Turn good milk into gelato and soft serve

The pasteuriser and batch freezer ranges from the film, and a Carpigiani soft serve machine to get started.

Gelato pasteuriser Machine Carpigiani Pastomaster

Carpigiani Pastomaster 120 HE

Pasteurise your own milk-based mixes in batches of up to 120 L.

Carpigiani Labotronic HE-H

Carpigiani Labotronic HE

The batch freezer range from the film, for gelato made from your own milk.

small commercial soft serve ice cream machine

Carpigiani 161 T G SP

Ideboku’s soft serve model is sold only in Japan. In Australia, this compact Carpigiani is a great place to start.

FAQ

Ideboku and farm gelato: your questions

What is Ideboku?

A family dairy business at the foot of Mount Fuji in Japan, trading as IDEBOK. It turns its own milk into gelato, soft serve, yoghurt and cheese, sells through its own shops and runs a wholesale soft serve mix business.

Which Carpigiani machines appear in the video?

Carpigiani Pastomaster pasteurisers, Labotronic batch freezers and Carpigiani soft serve machines. The soft serve model Ideboku uses is sold only in Japan; talk to us about the Carpigiani soft serve range available in Australia.

Can a dairy farm make its own gelato and soft serve?

Yes. With a pasteuriser, a batch freezer or soft serve machine and well-balanced recipes, farm milk can become gelato, soft serve and frozen yoghurt. Majors Group helps with equipment, recipes and Carpigiani Gelato University training.

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Sales 1800 625 677  ·  Service 1300 005 777

Video and stills: Carpigiani, featuring Ideboku (IDEBOK). In Japanese with English subtitles. Story by Majors Group. Watch on YouTube.

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